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勤堃機(jī)械股份有限公司EVERMOREMACHINECO.,LTD.

企業(yè)簡(jiǎn)介lnrtoction

從1979年創(chuàng)立以來(lái)，致力於專(zhuān)業(yè)生産KeylessDrilICHUCK，也就是高精度自緊式鎖夾頭，並創(chuàng)立了“EVERMORE"和“GOLDENGOOSE"這兩個(gè)品牌。無(wú)論在品質(zhì)維護(hù)、技術(shù)研發(fā)、産能穩(wěn)定等各方面，多年來(lái)始終維持不斷精進(jìn)的腳步；1992年，成立VD部門(mén)，生産各種車(chē)鉄復(fù)合車(chē)床VDI動(dòng)力刀座和固定刀座；2002年，延續(xù)勤堃成功的經(jīng)驗(yàn)，開(kāi)始生産CNC刀桿，精鐘粗鏜刀桿，HSK刀桿等精密機(jī)械配件以及高效能切削刀具，成爲(wèi)衆(zhòng)多機(jī)械知名大廠重要的供應(yīng)商，獲得國(guó)內(nèi)外客戶高度信賴。

EVERMOREMACHINECO.,LTD.

Establishedin1979specializinginthemanufactureofKeyless DrillChucksunderthe brandnames Evermore andGoldenGoose.Thecompanyisalways pushingaheadandimproving businessoperations,productquality， developingnewtechnology,andstabilizingproductioncapacity.In1992thecompanysetupitsVDldepartment producingVDuring/millngtoolodersndin02ccessfullyganproducingCcucks,Boringooling system,toolholdersandotherprecisionmachineaccessoriesandhigheffcientcutting toolserious Evermore isatrusted supplierto big names in the machine tool industry around the world.

產(chǎn)品介紹 Productabstract P109

HSK柄系列 HSKShank

SL直柄系列 SLShank

直柄側(cè)鎮(zhèn)式ER彈性筒夾刀柄-SL柄 直柄側(cè)固式WER攻牙刀柄-SL柄SIDELOCK STRAIGHT SHANK ER COLLETCHUCKS SIDE LOCK STRAIGHT SHANK WER TAPPING HOLDERS-SLSHANK -SLSHANKP199 P200

莫式錐柄系列MorseShank

MTA有扁尾莫氏維柄ER彈性筒夾刀柄-MTA柄 MTB無(wú)扁尾莫氏維柄ER彈性筒夾刀柄-MTB柄 MTAMORSETAPERSHANKERCOLLETCHUCKS-MTASHANK MTBMORSETAPERSHANKERCOLLETCHUCKS-MTB SHANK P204 P204

CTB粗經(jīng)頭（段差型） CTB ROUGH BORING HEAD (2-STEPPED TYPE)

★標(biāo)準(zhǔn)品不含墊片，如有需要請(qǐng)另外訂購(gòu)。 Thestandardmodel doesnotincludeshims,pleaseorder themadditionallyif necessary.

▼模瑰化設(shè)計(jì)，可根據(jù)具體的加工內(nèi)容（粗鏜、精；孔的直徑 深度 進(jìn)行自由組合，可使用延長(zhǎng)桿增加 桿減小加工直徑，也可通過(guò)更換 大大地減少了刀柄的數(shù)量 對(duì)應(yīng)各種加工要求。既保持了剛 王 文可項(xiàng) 並延長(zhǎng)刀具整體的壽命。

Themodularinterfacedesigncancarryoutfreecombinations accordingtomachiningcontentsofworkpieces,suchasrough boring,fineboring,borediameters,depth,configurationand materials.Onecanuseextensionholderstoextendthe length orusesmalldiameterholdersformachiningworkpiecewith small diameters.Youcanenlargethemachiningrangeby replacingshim.Therefore,itsignificantlyreducesthenumber of theboring holdersrequiredand also lowersproductioncosts. Meanwhile,itcancopewithvariousmachiningrequirements. Inaddition,itkeepsrigidityandminimizesinterfrenceandtool lifecanbeextended.

對(duì)應(yīng)高速加工，設(shè)計(jì)時(shí)考慮了旋轉(zhuǎn)産生的離心力和鏜頭本身的平衡性進(jìn)行平衡設(shè)計(jì)，最大切削速度可達(dá)100m/min。Inordertocopewithhighspeedmachining,thedesignhastakenthefolowingintoconsiderationthecentrifugalforceswhenthespindleisrevolvingandthebalancingabilityoftheboringhead.Therefore,themaximumcutingspeedcanbeupto1m/min.

1.逆時(shí)針鬆開(kāi)鎖緊螺絲。2.逆時(shí)針轉(zhuǎn)動(dòng)刻度盤(pán)，調(diào)至略小於要加工的直徑。3.順時(shí)針轉(zhuǎn)動(dòng)刻度盤(pán)，調(diào)至所加工直徑。1小格= 0 . 0 1 \mathsf {mm } ，（由大往小調(diào)整時(shí)先調(diào)至比加工尺寸略小，再回調(diào)至所需尺寸 \bullet ）

4.順時(shí)針鎖緊緊固螺絲。

1.Loosen the set screwby rotating counterclockwise.
2.Turnthe graduationdisccounterclockwiseuntil itreaches the diameter slightly larger than whatisrequired formachining.
3.Turnthe graduationdisk clockwise untilit reaches thediameteryou require.one graduation=0.01mm.
4.Tighten the set screwclockwise.

注意CAUTION

鎖緊螺絲鎖緊時(shí)請(qǐng)勿轉(zhuǎn)動(dòng)刻度盤(pán)，以免損壞鏜頭。

In order to avoid damaging the boring head disk,please do not turn the graduation disc when tightening the set screw.

注意事項(xiàng)CAUTION

▼請(qǐng)按表使用刀片座鎖緊螺絲（FSM）和墊片（FIHP）以免損壞頭，墊片只能單片使用，不能疊加，不能使用比表推薦更厚的墊片，以免影響鏜頭剛性和損壞鏜頭。

▼在裝上主軸時(shí)請(qǐng)確認(rèn)刀尖朝向是否和退刀方向相反。▼鏜頭最大切削速度與實(shí)際刀柄伸出長(zhǎng)度、機(jī)床及工件的剛性、材料等條件有關(guān)，請(qǐng)?jiān)谌菰S範(fàn)圍內(nèi)選擇最佳切削參數(shù)。

Please use the setting screws(FSM)and shims(FlHP)according to the followingtable,inordertoavoiddamaging theboring head.Onlyasingle shimcanbe used at one time.Itis forbiddentostackupseveral shimsat one time.Donot use shimswhichare thicker than the table recommends,thisistoavoid damaging theboring headand affectthe machining accuracy.

▲When puttingit into the spindle,pleasemake sure that the cuttertipisin theopposite directionof the tooldismantling.

Pleasechoose theoptimalcuttingparameterswithintheallowablerange accordingtothe following conditions,suchasmaximumcutting speed of theboring head,the actual extended lengthof shank,therigidityof the machineand workpieces,materialsand so on.

▼新型FBN精鏜頭只需將刀片座反裝即可用於反加工，避免了加工背面孔時(shí)要將工件進(jìn)行反裝，從而保證了前後孔的同軸度。既保證了加工精度，又能提高生產(chǎn)效率。

ThenewFBNboring hedascanbeused forcounterboring.All youneed todo ismountthe insertbasein opposite direction.Thisavoids the need tomountthe workpiecesintheoppositedirection.Whenone hasto machine the bores on the reverse side thus assuring theco-axisaccuracybetweenboresonthe frontand theback.Meanwhile,itupgradesthemachining accuracyand production efficiencyaswell.

\Delta 以上規(guī)格為整套組合，也可單獨(dú)訂購(gòu)刀柄及刀桿，請(qǐng)?jiān)谟嗁?gòu)時(shí)註明具體規(guī)格！ Theabove specification isa tool kit,asingle order for headsorshanksisalso available,please specify the detailswhen ordering.

加工尺寸調(diào)整方法 Adjusting stepsformachiningdimensions

注意事項(xiàng)Attention

1.鎖緊螺絲鎖緊時(shí)請(qǐng)勿轉(zhuǎn)動(dòng)刻度盤(pán)，以免造成調(diào)節(jié)機(jī)構(gòu)損壞
2.裝刀時(shí)請(qǐng)注意退刀方向和退刀距離Q<A，否則會(huì)損壞刀具和機(jī)床。（圖1）
3.使用合金鋼刀桿時(shí)兩顆鎖緊螺絲必須壓住刀桿上的鎖緊平面，否則會(huì)壓壞配合面造成刀桿取出困難。（圖2）
4.鏜孔時(shí)會(huì)選擇偏移中心最小的刀桿，有利於高速切削。
5.鏜孔時(shí)請(qǐng)選擇適合的刀片，合理的切削用量。具體請(qǐng)參考相關(guān)數(shù)據(jù)。
6.鏜孔時(shí)發(fā)生震刀現(xiàn)象：可能是主軸回轉(zhuǎn)不平衡，則應(yīng)降低轉(zhuǎn)速。 內(nèi)孔粗糙：則減少進(jìn)給，減小刀尖R角，增大主軸轉(zhuǎn)速。 內(nèi)孔有錐度：應(yīng)注意底孔餘量是否太多或太少，太多應(yīng)加大底孔，太少時(shí)應(yīng)減小底孔或減小刀尖R角，提高 進(jìn)給。
7.請(qǐng)保持本產(chǎn)品清潔，滑動(dòng)部件潤(rùn)滑，注意防綉，不用時(shí)請(qǐng)用防誘油防綉。
1.Whentighteningthesettingscrews,pleasedonotturnthegraduationdiscinordertoavoiddamagingtheregulating mechanism.
2.Whenmountingthetolleasepayatentiontothedirectionofsmantlingtoolandalsothedistanceofsmantingtool Q<A,otherwise,itmaydamagethetoolsandthemachine.(FlG1)
3.Whenusingalloysteelshanks,thetwosetingscrewsmustbeingoodcontactwithtighteningsurfaceonthe shank,otherwise,itmaydamagetheassemblyandresultindificultyinremoving theshank.(FIG）2
4.Forboringoperationpleasechoosetheshankthatistheleastof-centerinordertofacilitateighspeedmachining.
5.Forboringoperation,pleaseselectsuitableinsertsandoptimalcutingvolumeaccordingtothereferencedata.
6.Whenvibrationistakingplaceduringboringoperation,pleasereducethespeedsinceitmaybecausedbyimproper balanceofspindlerotation.Incaseofaroughborepleasereducethefeedandreduceradiusonthecuttertip.Youcan alsoncreasethespindlespeed.lftheborehasataperpleasenoticeifthebotombore'sremainingvolumeisexcessiveor inadequate.Enlargethebottomboreifitisexcessive.Reducebottombore/reduceradiusonthecuttertipifiisinadequate.
7.Pleasekeepthisproductcleanandlubricatethemovingparts.Anti-rustmeasuresarenecessarywhentheproductis not inuse. 鋼桿與精鏜頭是分體結(jié)構(gòu)，需要單獨(dú)訂購(gòu)。
The tungsten carbide steel shank and the fine boring head is notone,mustbe ordered separately. 不附帶刀片，請(qǐng)另外採(cǎi)購(gòu)。
Theinsertsneedanotherprocurement.

加工尺寸調(diào)整方法

Adjusting steps formachiningdimensions

1.鬆開(kāi)鎖緊螺絲。

2.轉(zhuǎn)動(dòng)主刻度盤(pán)（每小格 _ { 8 0 . 0 0 2mm } ），因主刻度盤(pán)每轉(zhuǎn)動(dòng)一周移動(dòng)0.1較難觀察，可觀察副刻度盤(pán)（每小格0.1mm），鏜頭最大調(diào)節(jié)範(fàn)圍：+2mm\-2mm（EBOR48），+4mm\-2mm（EBOR60）。

3.調(diào)整完畢後旋緊鎖緊螺絲。

1.Loosen the settingscrews.

2.Turthemajorgraduationring(eachgraduation0.oo2mm),itisdificulttoobserveduetothe factthatthemajorgraduationturnsinacirclethemovingincrementisjustO.1mm,therefore,the minorgraduationdiscshouldbeobserved(each graduation is0.1mm)

Themaxadjustingrange forboring head:+2mm\-2mm（EBOR48） +4mm\-2mm（EBOR60） 3.Tiahten the lockinascrew after finishina adiustment

注意事項(xiàng)Attention

1.鎖緊螺絲處?kù)舵i緊狀態(tài)時(shí)請(qǐng)勿轉(zhuǎn)動(dòng)刻度盤(pán)，以免造成調(diào)節(jié)機(jī)構(gòu)損壞。

2.副刻度盤(pán)只能用於觀察讀數(shù)，禁止用於調(diào)節(jié)，以免造成調(diào)節(jié)機(jī)構(gòu)損壞。

3.裝刀時(shí)請(qǐng)注意退刀方向和退刀距離Q<A，否則會(huì)損壞刀具和機(jī)床。（圖1）

4.使用合金鋼刀桿時(shí)鎖緊螺絲必需壓住刀桿上的鎖緊平面，否則會(huì)壓壞配合面造成刀桿取出困難。（圖2）

5.鏜孔時(shí)會(huì)選擇偏移中心最小的刀桿，有利於高速度切削，減少振動(dòng)。

6.鏜孔時(shí)請(qǐng)選擇適合的刀片，合理的切削用量。具體請(qǐng)參考相關(guān)數(shù)據(jù)

7.鏜孔時(shí)發(fā)生震刀現(xiàn)象：可能是主軸回轉(zhuǎn)不平衡，則應(yīng)降低轉(zhuǎn)速。

內(nèi)孔粗糙：則減少進(jìn)給，減小刀尖R角，增大主軸轉(zhuǎn)速。

孔有錐度：應(yīng)注意底孔餘量是否太多或太少，太多應(yīng)加大底孔，太少時(shí)應(yīng)減小底孔或減小刀尖R角 * 提高進(jìn)給。

8.請(qǐng)保持本產(chǎn)品清潔，滑動(dòng)部件潤(rùn)滑，注意防綉，不用時(shí)請(qǐng)用防銹油防綉

1.Pleasedonotturnthegraduationdiscwhenthesetingscrewistight,inordertoavoiddamagingthereguatingmechanism.
2.Theminorgradatiosanlybesedfotadingerationitsforbddentojusttenograduatiosidto avoiddamagingtheregulatingmechanism.
3.WhenmoutinthngdersaseetitoirectianddistancsmatintolQAthisetage thetooland themachine.(FlG1)
4Whenusingaloysteeshanks,thesetingscrewmustbeinloseconactwithtighteningsurfacentheshankOtherwiseitmay damagetheassemblyandresultindifficultyinremovingtheshank.(FlG2)
5.Forboringoerationitiscommendedtooosetheanktatistleastoffnterindertofaciltateighspeedmahng
6.Forboringoperationpleaseselectthesuitableinsertsandtheoptimalcutingvolumeaccordingtoreferencedata.
7Whenvibrationstaingplaceduringboringoperatiopleasereducethespindlespeedsinceitmayecausedbyimproperblanceof thespindltieedcetetsef borehasataperpleasenoticeifthebottombore'sremainingvolumeisexcessiveorinadequate.Enlargebottomboreifitis excessive,reducebottombore,reduceradiusonthecuttertipif itisinadequate.

sekeepthisproductcleanandlubricatethemovingparts.Anti-rustmeasuresarenecessarywhentheproductisnotinuse

\blacktriangledown 採(cǎi)用進(jìn)口超微粒硬質(zhì)合金棒，抗震性好。
\blacktriangledown 中心出水設(shè)計(jì)，可提高刀具使用壽命。
\blacktriangledown ECK模塊化接口設(shè)計(jì)。
\blacktriangledown 最大可加工深度 \angle D = 6 倍。

Ituses imported hard alloysteelwhichcontainsmicro particleand hardmaterialssothatanti-vibrationisexcellent. The internal coolant design prolong the lifetime of the cutting tools. Itisdesignedto haveECKmodularinterface

加工實(shí)例Machiningexamples

加工數(shù)據(jù)：
加工設(shè)備：BT50立式加工中心
工件材質(zhì)：45#
鏜桿直徑：37
鏜桿長(zhǎng)度：240
轉(zhuǎn)速：1500r/min
切深：0.3
進(jìn)給：120mm/r
表面粗糙度：Ra0.83
Machiningdata:
Machine:BT50verticalmachiningcenter
Workpiecematerial:45#
Boringbardiameter:37
Boring bar length:240
Speed:1500rpm
Cutting depth:0.3
Feed:120mm/r
Surface roughness:Ra0.83 採(cǎi)用模塊化設(shè)計(jì)，只需幾個(gè)簡(jiǎn)單的組合部件即可實(shí)現(xiàn)直徑150-505mm 孔各種加工。既節(jié)省了採(cǎi)購(gòu)成本，又可以簡(jiǎn)化刀具管理。 Themodulardesignalowsyoutocarryoutvariousmachining forbore diameters,rangingfrom150-505mmandallyouneedisjustafewcombination parts,therefore,the purchasing costsare reduced and toolmanagementissimplified. 高精度的快速調(diào)節(jié)刻度 粗鏜 盤(pán)，增加使用外六角扳手， Roughboring 使得轉(zhuǎn)動(dòng)精確、省力。 Highaccuracy,quickadjusting graduationringwithallen wrenchesallows you to turn precisely. 精鏜 Fineboring
具有徑向調(diào)整機(jī)構(gòu)，可以把兩滑
瑰調(diào)整到完全平衡，大幅度提高
加工精度。大切深時(shí)可選用段差
型滑瑰，利用段差切削減少刀具
數(shù)量。
Witharadialadjustablemechanism,you
canadjustthesliding block toaperfect
balance,sotattemacinngaccuacy
isgreatlyimproved.Foramajorcuting
the stepped blocks should be used,it
reduces the numberof tools byusing the 精系統(tǒng)徑向進(jìn)給精度為
stepped blocks. 0.01mm，對(duì)於直徑150-505 mm之間只需要更換橫板就可以 相應(yīng)的轉(zhuǎn)換。同時(shí)配有平衡瑰使 刀處?kù)镀胶鉅顟B(tài)，提高加工條 件和加工精度·加工面表面粗糙 度最高可達(dá)Ra0.4。 Fineboringheadsystemitsradialfeed accuracyis0.01mm.Forborediameter 150-505mm,youcandothereplacement bychangingthe traverseplate.ltis equipped with a balancing block which allowsthe boring head tostayina balancingcondition.Therefore,itcan improve themachining conditionand machiningaccuracy.Itsmachining surface roughness can be upto Ra0.4. 外 反鏜 Outerboring Counterboring 1 1 在鏜背面的孔時(shí)，往往需要將工件反向重新裝夾，不僅 浪費(fèi)時(shí)間，而且很難保證前後孔的同軸度。在退刀條件允 許的情況下，只需要更換滑塊即可進(jìn)行反鏜加工，既能保 證精度，又能提高生產(chǎn)效率。 對(duì)於一些不適於旋轉(zhuǎn)的外圓可選用外鏜 Whiet 刀頭進(jìn)行外鏜加工。 consuming and the co-axisaccuracy of bores in the frontand in the Forworkpiecesthatarenotsuitableforrevolving,one canchoose outer boring head forouter boring processing. backcannot beassured.If the tool dismantlingconditionsare ok,the counter-boringoperationcanbecarried outbyreplacingthesliding block only,thusassuringmachiningaccuracy and enhancing production efficiency.

大範(fàn)圍刀刀柄LARGEBORING HOLDERS

為了保證鏜刀的最佳剛性，在直徑480以下另配有鋼製橫板供選購(gòu)。※Inorder to guaranteethebestrigidityoftheboringholders,anothersteel horizontal board can bechosen(diameterbelow 4 8 0 \mathsf {mm } ）

調(diào)整精度：0.001mm Adjustmentaccuracy:O0.oo1mm

DGB6O-ECK5

DGB數(shù)位顯示鏜刀頭DGBDigitalBoringhead

DGBリド

最大卜口一ク：3.5mm
□最小目盛 \because 0.001mm
ク範(fàn)：3-2084-114（外徑）
□最高回耘速度：12000r/min
防水等級(jí)：IP67
ク卜最大壓力：4MPaタ、タは要。トク直接調(diào)整、の調(diào)整非常で簡(jiǎn)單。

■特色：

·簡(jiǎn)單、方便、直觀的檢測(cè)調(diào)整量
·高精度
·縮短調(diào)整時(shí)間

Feature:

Directlydetecttheadjustmentvalue. HighAccuracy ·Adjustment process becomes quite simpleand intuitive.

■主要功能：

Major Specification:

·最大調(diào)節(jié)量 \because 3 . 5mm
·最小顯示值： 001$
·鏜孔範(fàn)圍：Φ3-208，Φ4-114（外鏜）
·最高轉(zhuǎn)速：12000r/min
·防水等級(jí)：IP67
·最大冷卻液壓力 \mathit { \Psi } : \mathit { \Pi } 4MPa

MaxRegulatedquantity： 3 . 5mm ·Mindisplayvalue: \Phi 0 . 0 0 1 { ~ } ·Boringrange:Φ3-208,Φ4-114 ·Maxspeed:12000r/min ·Waterproofclass:IP67 ·Maxcoolant pressure:4MPa

Waterproofclass:IP67 Maxcoolantpressure:4MPa

刀悍 Boring shank

硬質(zhì)合金刀桿

Hardalloysteel boring shank

硬質(zhì)合金小刀桿 Hard alloy steel boring shank

刀片座 Insertbase

刀片座 Insertbase

引水柱

Coolantpin

平衡塊

Balanceblock

零件 Parts